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Unitized Substation
Unitized Substation

Unitized Substation

Unitized Substation Specification

  • Mounting Type
  • Floor Mount
  • Surface Finish
  • Powder Coated
  • IP Rating
  • IP54
  • Shape
  • Rectangular
  • Operating Temperature
  • -10C to +50C
  • Feature
  • Compact Design, Weatherproof, Easy Installation
  • Insulation Material
  • Epoxy Resin
  • Connector Type
  • Copper Busbar
  • Efficiency
  • Up to 98%
  • Power Factor
  • 0.95
  • Overheating Protection
  • YES
  • Humidity %
  • Up to 95% RH
  • Product Type
  • Unitized Substation
  • Application
  • Power Distribution in Industries and Commercial Buildings
  • Protection Level
  • High
  • Frequency (MHz)
  • 50 Hz
  • Rated Voltage
  • 11 kV/0.415 kV
  • Energy Consumption
  • Low
  • Output Type
  • AC
  • Color
  • Light Grey
  • Dimension (L*W*H)
  • 3000 x 2200 x 1700 mm
  • Weight
  • 1800 kg
  • Input Voltage
  • 11 kV
  • Phase
  • Three Phase
  • Size
  • Standard
  • Material
  • Mild Steel
  • No Of Poles
  • 3
  • Connection Type
  • Outdoor/Indoor
  • Earthing
  • Dual Earthing Provided
  • Fire Resistance
  • High
  • Auxiliary Supply
  • 230V, 1Ph, 50Hz
  • Operating Altitude
  • Up to 1000 m above sea level
  • Panel Arrangement
  • Customized as per site requirements
  • Cooling Type
  • ONAN (Oil Natural Air Natural)
  • Protection Devices
  • MCB, MCCB, Relays, Fuses, Surge Arresters
  • Short Circuit Withstand Capacity
  • 25 kA for 3 sec
  • Maintenance
  • Minimal
  • Secondary Voltage
  • 415 V
  • Transformer Type
  • Cast Resin or Oil Immersed
  • Cable Entry
  • Bottom/Top
  • Transportation
  • Skid mounted for easy movement
  • Bushing Material
  • Porcelain/Ceramic
  • Degree of Protection
  • Weatherproof & Dustproof
 
 

About Unitized Substation

Unitized Substation

CS Series UNITIZED SUB STATIONS (USS) / Compact Substation

USS are available upto 36 KV and 2500 KVA, offers a high tech standard and economy over the years for the switchgear with dependability, reliability and versatility.

CS Series Unitized Sub Station is a compact arrangement, which simplifies conventional substation design.

Substation is divided into three compartments

[1] HV Compartment [2] The Transformer Compartment [3] LV Compartment

CHOOSE YOUR CONFIGRATION

CS Series Unitized Sub Station has the following configurable components to choose by the customers.

HV COMPARTMENT  TRANSFORMER COMPARTMENT  LV COMPARTMENT
 

Extensible & Non Extensible

MV Switchgear - Ring Main

Unit (RMU)

Vacuum / SF6 Circuit Breaker,

RMU & HV Fuse

RMU and Load Break Switch

Protection & Metering Devices

Current & Potential

Transformer for Metering /

Protection

 

Oil Immersed Transformer

Dry Type Transformer

(CRT/VPI)

~ Transformer Rating depends on

the customer requirement.

 

LV Distribution Board

LT Control Panel with

Incomer ACB & Outgoing

MCCB

APFC Panel with capacitor

banks

LV Switch fuse Units

Instrumentation and

Metering Options

 
 
SALIENT FEATURES OF CS Series USS
 
  • Design Conforms to IEC 62271-202, IEC 1330(1995) and IS 14786:2000 Standards.
  • Fully Compartmentalized Design.
  • IP 23/ IP 33 degree of protections available.
  • Designed to withstand electrical impulses, thermal and dynamic stresses.
  • Compact and occupies less floor space.
  • Available in both Indoor and Outdoor Versions.
  • Tailed configuration to meet customer requirements.
  • SCADA Compatible.
  • Adequate Illumination and Safety Switches & Theft proof Designs.
  • Easy to transport, ready to install and operate.
MAIN ADVANTAGES OF OUR USS
 
  • Compact, Safety and Aesthetically superior
  • Reduced Electrical losses as USS can be provided near the Load Center
  • A High degree of safety and operational reliability is achieved by HT & LT Switchgears and protective relays to avoid overloading
  • Reduction in logistic cost as USS is packaged and delivered as one unit
  • Low Civil/Foundation Cost
  STANDARD VARIANTS

We regularly produce the following standard variants other than the customer specific requirements. Refer the selection table and quote the model for easy communication.

DIMENSIONS

Do you have a car parking, our USS will fit in there!, as the dimensions are depends on configuration, we will share you the details during our detailed technical offer. And do you have space constrains? Contact us we will propose our modified design to suit your requirements.


APPLICATIONS

OUR USS are ideally suited indoor as well as outdoor applications and can be placed on Ground, partially or totally below or above ground level.

Mainly used by
 
  • Residential Complexes
  • Power Utilities,
  • Multiplexes,
  • Hotels,
  • Hospitals,
  • Shopping Malls,
  • Software Parks & Airports
  • Construction sites
  • Exhibitions and
  • Open cast mines as mobile substation, either on truck or skid mounted


Superior Protection and Durability

Engineered for reliability, the unitized substation offers high protection levels with IP54 weatherproof enclosures and dual earthing. Its porcelain or ceramic bushings and powder-coated mild steel body ensure durability, overheating protection, and resistance to dust, moisture, and fire, making it suitable for demanding industrial and commercial applications.


Flexible Installation and Operation

Designed for flexibility, the substation accommodates both indoor and outdoor setups with customizable panel arrangements. Its floor-mounted, skid-based structure simplifies transportation and site handling. Cable entries can be configured for top or bottom access, while easy auxiliary supply and copper busbar connectors afford seamless integration into varied power infrastructures.


Low Maintenance, High Efficiency

The substation requires minimal maintenance due to its robust design with cast resin or oil-immersed insulation, and advanced protection devices including MCBs, MCCBs, relays, and surge arresters. Operating efficiently up to 98%, it reduces energy consumption and downtime, supporting a power factor of 0.95 even in humid, high-temperature, or high-altitude conditions.

FAQs of Unitized Substation:


Q: How is the unitized substation installed and configured on-site?

A: The unitized substation is skid-mounted for straightforward floor placement and easy transportation. Its panel arrangement can be customized to suit specific site requirements, accommodating various cable entry positions (top or bottom) and both indoor and outdoor installations.

Q: What types of transformers are available within the unitized substation?

A: You can choose between cast resin and oil-immersed transformer types, both offering reliable performance. The selection depends on installation environment, fire resistance needs, and project specifications.

Q: When should I consider using a unitized substation for my facility?

A: A unitized substation is ideal when compact, reliable, and high-capacity power distribution is requiredsuch as in industrial plants or commercial buildingsparticularly where space constraints, weather protection, and fire resistance are priorities.

Q: Where can the substation be deployed, considering environmental factors?

A: The robust, weatherproof, and dustproof IP54-rated enclosure allows for deployment in a variety of environments, both indoors and outdoors, and it can operate efficiently at altitudes up to 1000 meters and humidity levels up to 95% RH.

Q: What protection and safety features are integrated into this system?

A: The substation incorporates multiple protection devicesMCBs, MCCBs, relays, fuses, surge arrestersand offers dual earthing for operator and equipment safety. It also has high fire resistance and overheating protection to comply with safety standards.

Q: How does the substation contribute to operational efficiency and reliability?

A: With an efficiency of up to 98%, a stable power factor of 0.95, robust insulation (epoxy resin), and minimal maintenance, the system ensures dependable power delivery while reducing operational costs and energy loss.

Q: What are the benefits of using dual earthing and porcelain/ceramic bushings?

A: Dual earthing enhances operational safety and minimizes fault risks, while high-quality porcelain or ceramic bushings provide excellent electrical insulation, durability, and resistance to environmental stresses, maximizing system longevity.

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